FCS005 Forged Steel Gate Valve Welded Bonnet Class-1500 (Socket Weld / Screwed)

FCS005
  • Item Code: FCS005
  • Pressure Rating: CL-1500
  • Testing Standard: API-598, BSEN 12266 Part-1
  • Size Range: 15mm to 40mm
  • Product Standard: API 602, BSEN ISO 15761, ASME B16.34

Suitable For

FCS005

Material Specification

S. No. PART NAME CARBON STEEL ALLOY STEEL STAINLESS STEEL
1 BODY A105 A350 LF2 A182 F5 A182 F11 A182 F22 A182 F9 A182 F304 A182 F316 A182 F304L A182 F316L
2 SEAT RING ASTM A276 TYPE 410 SS 304 SS 410 SS 410 SS 410 SS 410 SS 304 SS 316 SS 304L SS 316L
3 WEDGE ASTM A217 Gr. CA15/
ASTIM 276 TYPE 410
SS 304 CA15/
SS410
CA15/
SS410
CA15/
SS410
CA15/
SS410
SS 304 SS 316 SS 304L SS 316L
4 BONNET A105 A350 LF2 A182 F5 A182 F11 A182 F22 A182 F9 A182 F304 A182 F316 A182 F304L A182 F316L
5 PACKING FLEXIBLE GRAPHITE
6 GLAND A182 F6a SS 304 A182 F6a A182 F6a A182 F6a A182 F6a SS 304 SS 316 SS 304L SS 316L
7 GLAND FLANGE A105 A350 LF2 A182 F5 A182 F11 A182 F22 A182 F9 A182 F304 A182 F316 A182 F304L A182 F316L
8 STUD & NUT A193 B7 /
A194 2H
A320 L7 /
A194 Gr.4
A193 B7 /
A194 2H
A193 B7 /
A194 Gr.4
A193 B16 /
A194 Gr.4
A193 B16 /
A194 Gr.4
A193 B8 /
A194 Gr.8
A193 B8 /
A194 Gr.8
A193 B8 /
A194 Gr.8
A193 B8 /
A194 Gr.8
9 STEM ASTM A276 TYPE 410 SS 304 SS 410 SS 410 SS 410 SS 410 SS 304 SS 316 SS 304L SS 316L
10 YOKE SLEEVE ASTM A582 TYPE 416
11 HAND WHEEL DI.A536 Gr. 80-55-06
12 NAME PLATE ALUMINIUM / STEEL
13 YOKE SLEEVE NUT CARBON STEEL
14 WASHER CARBON STEEL

Dimensional Data

FCS005
 
SIZE (mm) 15 20 25 32 40
L 100 114 104 116 116
∅b 11.5 15 19.5 22 27
∅W~ 95 108 127 127 127
~H 170 192 228 245 245
C 21.5 25 27 27 27
Rc 1/2" 3/4" 1" 1-1/4" 1-1/2"
∅SW AS PER ASME B16.11 22.2 27.6 34.3 43.1 49.2
21.8 27.2 33.9 42.7 48.8
D 11 14 14 14 14

Principle Features

INTRODUCTION

Leader forged steel gate valves adopt solids gate, renewable seat, rising stem and non-ring hand wheel. It plays the role of pipe opening and closing ultimately through the rotation of the hand wheel to drive the lifting of gate.

  • Design Std.: API 602, BSEN ISO 15761, ASME B16.34.
  • Pressure Temperature Rating as per ASME B16.34, API 602.
  • Compact but extremely sturdy design for high pressure & temperature service.
  • The body is available in both the full and standard port design.
  • Welded body-bonnet O&S Yoke type rising stem design, Welded body-bonnet joints offer an additional level of safety against fugitive emission.
  • Die-formed graphite inner packing rings and braided graphite end rings with Inconel wire reinforcement and corrosion inhibitor.
  • T-head stem-disc connection of gate valve fully meets strength requirements of API 602 and API 598.
  • Tapered shoulder on the stem for back seating.
  • The gland, gland flange assembly utilizes a separate, two-piece design. This self-aligning design allows the flange to be unevenly tightened while the gland maintains its parallel alignment with the stem and stuffing box.
  • The yoke sleeve is of forged stainless steel material having a high melting point and is resistant to wear and corrosion.
  • Socket welded ends as per ASME B16.11.
  • Butt weld ends as per ASME B16.25 available on request.
  • Robust construction of hand wheel in open spoke design.
  • Socket-weld Class 800 Full Bore valves confirm to Class 6000 (or Sch.160) fittings of ASME B16.11.
  • Butt weld ends as per ASME B16.25 available on request.
  • Robust construction of hand wheel in open spoke design.
  • Valves can be offered with electrical actuators on request.
  • Low-Temperature Carbon Steel & Austenitic SS forging for body and bonnet with extended bonnet design qualified as per BS 6364 for Cryogenic service available on request.
  • Valves can be offered to NACE MR-0175 and other special NACE requirements.
  • Valves are available with IBR certification.
  • Low Emission, FET-qualified valves as per API 624/ISO 15848-1 can be offered with API 622 (FET), API 607 (Fire Safe) qualified gland packing.

PRESSURE RATING: PN-16

Rating CL-1500
Body (Hyd.) 384 Bar
Seat (Hyd.) 281 Bar
Seat (Air) 6.9 Bar

END CONNECTION:

  • Socket Weld/Screwed/ Butt Welded Ends.

WORKING PRESSURE:

  • Maximum working pressure 255 Bar.

TEMPERATURE LIMITS:

  • Maximum working temperature 425°C

TRIM MATERIAL COMBINATION (ON REQUEST)

Trim No. Seat Ring Face Wedge Seat Face Stem Backseat Bush Lantern Ring
2 F304 F304 F304/AISI304 F304/AISI304 F304/AISI304
5 STELLITE(#6) STELLITE(#6) F6a/AISI410 F6a/AISI410 F6a/AISI410
8 STELLITE(#6) F6a/13%Cr. F6a/AISI410 F6a/AISI410 F6a/AISI410
9 MONEL MONEL MONEL MONEL MONEL
10 F316 F316 F316/AISI316 F316/AISI316 F316/AISI316
12 316+Stellite(#6) 316 F316/AISI316 F316/AISI316 F316/AISI316
13 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20 ALLOY 20
 

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